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Cummins Flywheel Housing Redoweling Procedure: M20107 Professional Guide

Detailed flywheel housing realignment procedure for Cummins using M20107 kit.

M20107 Cummins flywheel housing redoweling procedure step-by-step

By Blog Admin • January 29, 2026 • Posted in Products, Diesel Tools

This 12-phase procedure uses the M20107 redoweling kit to restore dowel bores on Cummins NT, NH, N14, ISX flywheel housings. Ensures perfect crankshaft alignment with step-by-step re-drilling and re-boring.

Introduction: Essential Flywheel Housing Realignment for Cummins Engines

Accurate dowel bore restoration in Cummins engines prevents drivetrain vibration. The M20107 kit with reamers provides guided precision—critical for reliable alignment.

Phase 1-3: Preparation & Inspection

Secure engine/block – Engine stand
Remove flywheel housing – Access dowels
Inspect dowel bores – Measure elongation/wear
Clean block & housing – Remove debris
Verify M20107 kit – Check reamers/guides

Phase 4-6: Mounting & Initial Reaming

Mount alignment guide – Secure to block/housing
Select starting reamer – .514 / .561 / .623 as needed
Ream worn bores – Controlled passes
Measure bore diameter – To spec
Switch reamers if required – Step-up sizing
Verify concentricity – No runout

Phase 7-9: Final Alignment & Verification

CRITICAL: M20107 Reaming Setup

Install new dowel pins – Press to depth
Re-mount housing – Check fit
Verify crankshaft alignment – Dial indicator
Document measurements – Before/after
Clean debris – Flush bores
Reassemble components – Torque spec

Phase 10-12: Testing & Finalization

Start idle test – Monitor vibration
Load test engine – Verify no misalignment
Final inspection – Clean/no issues
Schedule follow-up – At 1,000 miles

Critical Safety Warnings: Redoweling Procedure

MUST AVOID THESE FATAL ERRORS:

❌ Off-center reaming – Misalignment ($2K+)
❌ Wrong reamer size – Oversize bores
❌ No cleaning – Debris damage
❌ Skip verification – Hidden issues
❌ Over-torque dowels – Crack block
❌ Ignore PPE – Tool risks

Professional Service Documentation

Service Phase	Documentation Required	Complete?
Pre-Service	Bore measurements, wear notes	□
Reaming	Reamer sizes used, bore photos	□
Verification	Alignment dial readings	□
Reassembly	Torque values, dowel fit	□
Testing	Vibration/leak results	□
Final Approval	Signature, warranty log	□

Why M20107 Outperforms Manual Reaming

Risky Manual Methods:

❌ Hand reaming → Off-center ($2K+)
❌ No guide → Angled bores
❌ 3–5 hour struggles → Labor losses
❌ Inaccurate sizing → Misalignment
❌ No kit → Failures

M20107 Advantages:

✅ Guided precision
✅ Multi-reamer set
✅ 80% less rework
✅ OEM alignment
✅ Protects $7,000–$17,000
✅ Heavy-duty
✅ Complete kit
✅ Shop ready

Realign Flywheel Housing Professionally. Restore Cummins Geometry. Maximize Drivetrain Life.

Get M20107 – $730.76

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